Steel Manufacturing Blog: Keeping it Steel

Galvanized Vent Hole Plugs: Permanent Closure – No Welding

Posted on Mon, Nov 25, 2024 @ 11:21 AM

Drain holes in Hot-Dip Galvanized steel can be sealed quickly and economically without welding and the damage it will do to the galvanized surface.

 

Fig. 1

Fig 1Typical 1/4" thick tube. (Note: Tube can
be any thickness.)

Hole on left is 1-1/16” diameter.

On right a zinc 1-1/16” diameter plug
drops approximately 2/3 into the hole.

Pressure, either hammering or hydraulic
press will force the plug further into the
drain hole.

                                                                       

 

 

 

                                   Fig. 2GVP

As it is driven into the hole, the malleable aluminum or zinc plug compresses and makes continuous contact with the 1/4” thick steel.

 

There will be some plug material showing above the steel surface. This can be removed by grinding or filing.

 

 

 

 

 

 

Fig 3Fig. 3

Area shown in red circle shows
where a Vent Hole Plug has been
installed.

With proper grinding the plug will
exactly match the height of the
surrounding surface. A light coating
of galvanize spray helps the repair
completely disappear.

Note: Both Aluminum and Zinc
Vent Hole Plugs are relatively soft,
malleable materials and grind very
quickly.

 

 

 

Plugs are available in Aluminum or Zinc

Aluminum from 1/4” diameter to 5”

Zinc from 1/4” to 2” diameter

Picture6-1

Picture5-1If desired, the finished work can be coated with Cold Galvanize Spray or Liquid to eliminate scratching or compromise caused by grinding.                                                           

 

 

 

As always, with any questions or requests please contact us.

Telephone : 631-250-4490

Email : info@thesteelsupplyco.com